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     Research Journal of Applied Sciences, Engineering and Technology

    Abstract
2014(Vol.7, Issue:21)
Article Information:

Deformation Investigation of Weld Based Rapid Prototyping

Abdul Samee, Ghulam Zakria, Khalid H. Hashmi, Amir Shahzad, Pervez Mughal and Muhammad Waseem
Corresponding Author:  Abdul Samee 
Submitted: December 28, 2013
Accepted: January 24, 2014
Published: June 05, 2014
Abstract:
This study investigates the deformation produced in the weld-based prototype and to optimize the welding parameters to minimize this deformation. Weld-based prototyping is a method to produce form-fit and near-net-shape or net shape prototypes. However, the large amount of heat exposure for the substrate plate and for previously built layers is one of the limitations of weld based prototyping. This causes high temperature gradient which results in deformation, residual stresses, warpage and poor surface quality. In this study a part is made by using welding by incremental layer buildup method. This yielded anisotropic material properties in the part with the non-homogeneous structure and porosity. In present study above mentioned problems were minimized by proper selection and optimizing the deposition parameters such as inter-pass cooling time, heat sink size, deposition speed, applying mechanical constraints and preheating. For analysis of present weld based prototype, experimental approach is adopted. In such developments, the phenomenon of deformation is very crucial to control. In this study a focus has been made on investigation of deformation produced and the parameters effecting this deformation.

Key words:  Rapid prototyping, weld-based prototyping, welding deformation, , , ,
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Cite this Reference:
Abdul Samee, Ghulam Zakria, Khalid H. Hashmi, Amir Shahzad, Pervez Mughal and Muhammad Waseem, . Deformation Investigation of Weld Based Rapid Prototyping. Research Journal of Applied Sciences, Engineering and Technology, (21): 4519-4529.
ISSN (Online):  2040-7467
ISSN (Print):   2040-7459
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