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     Research Journal of Applied Sciences, Engineering and Technology

    Abstract
2014(Vol.7, Issue:22)
Article Information:

Optimization of Preform Die Shape for Forging AA2017 Turbine Disk Using Electrostatic Field Theory

Fahad Al-Mufadi
Corresponding Author:  Fahad Al-Mufadi 
Submitted: February 04, 2014
Accepted: February 15, 2014
Published: June 10, 2014
Abstract:
Equipotential lines were used to optimize the shape of a preform die for producing aluminum alloy (AA2017) turbine disks. The optimization criteria were complete filling, reduced forging loads and uniform effective plastic strain. Using the optimal preform die identified by the adopted optimization method, the maximum and minimum effective plastic strains were increased from 1.09 and 0.1562 to 1.429 and 0.218, respectively. Moreover, the required forging force was reduced from 3.12 to 2.58 E4 kN. This shows that the preform die reduced the maximum press capacity required to forge the disk. It also produced good results in terms of full filling and the absence of dead zones, which were evidenced by the die contact.

Key words:  Equipotential lines, forging force, plastic strains, , , ,
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Cite this Reference:
Fahad Al-Mufadi, . Optimization of Preform Die Shape for Forging AA2017 Turbine Disk Using Electrostatic Field Theory. Research Journal of Applied Sciences, Engineering and Technology, (22): 4817-4823.
ISSN (Online):  2040-7467
ISSN (Print):   2040-7459
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