Home            Contact us            FAQs
    
      Journal Home      |      Aim & Scope     |     Author(s) Information      |      Editorial Board      |      MSP Download Statistics

     Research Journal of Applied Sciences, Engineering and Technology


Multi Pass Optimization of Cutting Conditions by Using the Genetic Algorithms

Mohamed Djenane, Derradji Djari, Rachid Benbouta and Mekki Assas
Production Engineering Research Laboratory LRP, Department of Mechanical Engineering, Faculty of Technology, University of Batna 2, Batna
Research Journal of Applied Sciences, Engineering and Technology  2016  3:223-231
http://dx.doi.org/10.19026/rjaset.13.2934  |  © The Author(s) 2016
Received: December ‎9, ‎2015  |  Accepted: May ‎13, ‎2016  |  Published: August 05, 2016

Abstract

Production of high-quality products with lower cost and shorter time is an important challenge to face of increasing global competition. Determination of optimal cutting parameters is one of the most important elements in any planning process of metal parts. In this study we present a multi-optimization technique based on genetic algorithms and dynamic programming, to search for optimal cuttings parameters such as cutting depth, feed rate and cutting speed of multi-pass turning processes. Two conflicting objectives, the production cost and operation time are simultaneously optimize under a set of practical of machining constraints. The proposed model deals with multi-pass turning processes in which the cutting operations are divided into multi-pass rough machining and finish machining. Results obtained from Genetic algorithms method are used to define the optimum number of machining passes by dynamic programming; such technique helps us in the decision making process. An example is presented to develop the procedure of this technique.

Keywords:

Cutting parameters, dynamic programming, genetic algorithms, mathematical programming , optimization,


References

  1. Abuelnaga, AM. and EA. El-Dardiry, 1984. Optimization methods for metal cutting. Int. J. Mach. Tool D. R., 24(1): 11-18.
  2. Agapiou, J.S., 1992a. The optimization of machining operations based on a combined criterion, Part 2: Multipass operations. J. Eng. Ind., 114: 508-513.
    CrossRef    Direct Link
  3. Agapiou, J.S., 1992b. The optimization of machining operations based on a combined criterion, Part 1: The use of combined objectives in single-pass operations. J. Eng. Ind., 114(4): 500-507.
    CrossRef    Direct Link
  4. Al-Ahmari, A.M.A., 2001. Mathematical model for determining machining parameters in multipass turning operations with constrains. Int. J. Prod. Res., 39(15): 3367-3376.
    CrossRef    Direct Link
  5. Assas, M. and M. Djenane, 2001. Optimisation des conditions d'usinage basée sur un critère combiné. 2ème Journées de Mécanique. EMP. Alger, 23-24 Décembre, 2001.
  6. Assas, M. and M. Djenane, 2003a. Optimization of metal-working process at the base of combined criteria. Morskoy Vestnik Magazine N?2, Leningrad. Russia.
  7. Assas, M. and M. Djenane, 2003b. Optimisation des conditions d'usinage basée sur un critère combiné par la méthode des Algorithmes Génétiques. 16ème Congrès Français de Mécanique, Nice, France, 1-5 Septembre, 2003.
  8. Djari, D., M. Assas, M. Djenane, A. Belkacem Bouzida and H. Mazouz, 2007. Optimization of the conditions of machining based on a criterion combined by genetic algorithms. Int. Rev. Mech. Eng. (IREME), 1(3): 232-236.
  9. Ermer, D.S., 1971. Optimization of the constrained machining economics problem by geometric programming. J. Eng. Ind., 93(4): 1067-1072.
    CrossRef    Direct Link
  10. Ermer, D.S. and D.C. Patel, 1974. Maximization of production rate with constraints by linear programming and sensitivity analysis. Proceeding of 2nd North American Metalworking Research Conference, WI.
  11. Gilbert, W., 1950. Economics of Machining. In: Emst, H. (Ed.), Machining: Theory and Practice. American Society of Metals, Cleveland, Ohio, pp: 465-485.
  12. Jawahir, I.S. and X. Wang, 2007. Development of hybrid predictive models and optimization techniques for machining operations. J. Mater. Process. Tech., 185(1-3): 46-59.
    CrossRef    Direct Link
  13. Kiliç, S.E., C. Cogun and D.T. Sen, 1993. A computer-aided graphical technique for the optimization of machining conditions. Comput. Ind., 22(3): 319-326.
    CrossRef    Direct Link
  14. Petropoulos, P.G., 1973. Optimal selection of machining rate variables by geometric programming. Int. J. Prod. Res., 11(4): 305-314.
    CrossRef    Direct Link
  15. Rao, R.V. and P.J. Pawar, 2010. Parameter optimization of a multi-pass milling process using non-traditional optimization algorithms. Appl. Soft Comput., 10(2): 445-456.
    CrossRef    
  16. Sankar, R.S., P. Asokan, R. Saravanan, S. Kumanan and G. Prabhaharan, 2007. Selection of machining parameters for constrained machining problem using evolutionary computation. Int. J. Adv. Manuf. Tech., 32(9-10): 892-901.
  17. Sardi-as, R.Q., M.R. Santana and E.A. Brindis, 2006. Genetic algorithm-based multi-objective optimization of cutting parameters in turning processes. Eng. Appl. Artif. Intell., 19(2): 127-133.
    CrossRef    Direct Link
  18. Shin, Y.C. and Y.S. Joo, 1992. Optimization of machining conditions with practical constraints. Int. J. Prod. Res., 30(12): 2907-2919.
    CrossRef    Direct Link
  19. Shutong, X. and G. Yinbiao, 2011. Intelligent selection of machining parameters in multi-pass turnings using a GA-based approach. J. Comput. Inform. Syst., 5: 1714-1721.
    Direct Link
  20. Taylor, F., 1906. On the art of cutting metals. J. Eng. Ind. Trans. ASME, 28: 31-350.
  21. Wang, Y.C., 2007. A note on 'optimization of multi-pass turning operations using ant colony system'. Int. J. Mach. Tool. Manu., 47(12-13): 2057-2059.

Competing interests

The authors have no competing interests.

Open Access Policy

This article is distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.

Copyright

The authors have no competing interests.

ISSN (Online):  2040-7467
ISSN (Print):   2040-7459
Submit Manuscript
   Information
   Sales & Services
Home   |  Contact us   |  About us   |  Privacy Policy
Copyright © 2024. MAXWELL Scientific Publication Corp., All rights reserved