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     Research Journal of Applied Sciences, Engineering and Technology


Optimization of Stamp Forming Process for Thermoplastic Composites

Chih-Min Ma, Cheng-Tao Yu and Bor-Wen Cheng
Department of Industrial Engineering and Management, National Yunlin University of Science and Technology, Taiwan
Research Journal of Applied Sciences, Engineering and Technology  2014  8:1568-1572
http://dx.doi.org/10.19026/rjaset.7.433  |  © The Author(s) 2014
Received: May 17, 2013  |  Accepted: June 12, 2013  |  Published: February 27, 2014

Abstract

The present study is focused on the development of a two-dimensional stamping method for the manufacturing of fiber reinforced composites with thermoplastic matrix resins. Materials investigated are carbon fiber reinforced polyamide-6. Taguchi L16 orthogonal array is used in split-plot designs. The processing conditions include thermoforming temperature, mold temperature, pressure and time, required to establish high-quality parts. From the experimental results, we derive a set of best combination, A1 (90°), B2 (263°C), C1 (105°C), D1 (33 kg/cm2) and E2 (48 sec) and carry out an estimated equation for the short-beam shear strength. The results have described the correlations between processing parameters and shear stress. Finally, for verifying the prediction ability of the estimated equation, the confirmation experiments are conducted. The confirmation test result is 48.67 kg/mm2, fall in the confidence interval. It shows that the prediction ability of estimated equation and the repetition of the experimental results has confirmed and accepted by the tests.

Keywords:

L16 orthogonal array, split-plot designs, thermoplastic composites,


References

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Competing interests

The authors have no competing interests.

Open Access Policy

This article is distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.

Copyright

The authors have no competing interests.

ISSN (Online):  2040-7467
ISSN (Print):   2040-7459
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