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     Research Journal of Applied Sciences, Engineering and Technology

Research Article   |   OPEN ACCESS

A Review of Sensor System and Application in Milling Process for Tool Condition Monitoring

1, 2Muhammad Rizal, 2Jaharah A. Ghani, 2Mohd Zaki Nuawi and 2Che Hassan Che Haron
1Department of Mechanical Engineering, Faculty of Engineering, Syiah Kuala University (UNSYIAH), 23111, Darussalam, Banda Aceh, Indonesia
2Department of Mechanical and Materials Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, 43600, Bangi, Malaysia
Research Journal of Applied Sciences, Engineering and Technology  2014  10:2083-2097
http://dx.doi.org/10.19026/rjaset.7.502  |  © The Author(s) 2014
Received: July 1, 2013  |  Accepted: July 12, 2013  |  Published: March 15, 2014
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Abstract

This study presents a review of the state-of-the-art in sensor technologies and its application in milling process to measure machining signal for Tool Condition Monitoring (TCM) systems. Machining signals such as cutting force, torque, vibration, acoustic emission, current/power, sound and temperature from milling operation are briefly reviewed with the goal of indentifying the parameters for TCM. Sensors reviewed include both commercial and research devices that can measure machining signals. In this study describes trends in the sensor systems used and its potential for future research.

Keywords:

Milling process, sensor, sensor systems, tool condition monitoring,

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